In the field of heavy equipment manufacturing, the accuracy and efficiency of roll processing directly affect the production benefits of industries such as steel and non-ferrous metals. As a representative of high-end CNC machine tools, the CK84100
Cnc Roll Lathe, with its unique "4+1 guide rail structure", intelligent control module and super stability design, is becoming the preferred equipment for global roll processing enterprises.
Advantage One: Disruptive bed design, providing stable cutting capability
The bed of the CK84100 CNC
Roll Lathe adopts an integral 4+1 guide rail structure. That is, four rectangular guide rails are horizontally arranged on the bed to provide the movement and positioning of the saddle and tailstock respectively, and an auxiliary guide rail is set on the vertical plane at the front of the bed as an auxiliary support for the saddle. Compared with the traditional monorail structure, its anti-vibration performance has been greatly improved. Even when processing high-hardness materials such as chilled cast iron and tungsten carbide roller rings, stable cutting can still be achieved.
Advantage 2: Ultra-precision guide rail technology ensures higher accuracy and longer service life
The reference guide rails of the bed have undergone overall ultrasonic frequency quenching. Combined with the imported soft band veneer technology for guide rails, the friction coefficient has been reduced to 0.03, achieving micro-wear movement. The uniquely designed saddle - tailstock guide rail height difference effectively blocks the intrusion of chips and coolant, ensuring that the positioning accuracy of the equipment can still be controlled within 0.008mm after continuous processing for 10,000 hours, far exceeding the industry standard.
Advantage 3: The intelligent tailstock system significantly improves the clamping efficiency
Innovatively adopting the integrated tailstock structure of rotating spindle and hydraulic sleeve axial adjustment eliminates the precision fluctuation problem of the traditional split design. Equipped with a high-precision spindle taper hole and a hydraulic automatic clamping system, the positioning and clamping of 2500mm diameter rolls can be completed within 30 seconds. The built-in high-performance pressure sensor provides real-time feedback on the clamping force with an error of ≤±2%, preventing workpiece deformation and reducing the scrap rate.
Advantage Four: Full-scenario material adaptation, reducing your processing costs
From cast steel, forged steel to ductile iron and alloy steel, CK84100 automatically matches material properties through a modular tool turret (with an optional 12-station power tool rest) and an intelligent cutting parameter library.
Conclusion
From precision breakthroughs to intelligent operation and maintenance, from cost reduction and efficiency improvement to green upgrades, our CNC roll lathes are redefining industry standards with their technological strength. Choosing us is not just about choosing a piece of equipment, but also about choosing the core competitiveness that is continuously growing! If you need a customized solution, please contact our technical team immediately.
